🔧 Jetting Finder
Select your setup to get a recommended main jet size.
▸ RECOMMENDED JETTING
Main Jet Size Reference Chart
| Carburetor | Build Level | Sea Level | 2,000 ft | 4,000 ft | 6,000 ft | 8,000 ft |
|---|---|---|---|---|---|---|
| 22mm Clone | Stock | 98–100 | 95–97 | 92–95 | 89–92 | 86–89 |
| Mild | 100–104 | 97–101 | 94–98 | 91–95 | 88–92 | |
| Stage 1 | 105–110 | 102–107 | 99–104 | 96–101 | 93–98 | |
| Stage 2+ | 110–118 | 107–115 | 104–112 | 101–109 | 98–106 | |
| Mikuni VM22 | Stock | 100–105 | 97–102 | 94–99 | 91–96 | 88–93 |
| Mild | 105–108 | 102–105 | 99–102 | 96–99 | 93–96 | |
| Stage 1 | 108–115 | 105–112 | 102–109 | 99–106 | 96–103 | |
| Stage 2+ | 115–125 | 112–122 | 109–119 | 106–116 | 103–113 | |
| PZ27 | Mild | 100–105 | 97–102 | 94–99 | 91–96 | 88–93 |
| Stage 1 | 105–112 | 102–109 | 99–106 | 96–103 | 93–100 | |
| Stage 2+ | 112–122 | 109–119 | 106–116 | 103–113 | 100–110 | |
| PZ30 | Stage 1 | 108–115 | 105–112 | 102–109 | 99–106 | 96–103 |
| Stage 2+ | 115–130 | 112–127 | 109–124 | 106–121 | 103–118 |
Needle, Pilot & Air-Fuel Screw Settings
| Carburetor | Build Level | Pilot Jet | Needle Clip | A/F Screw (turns out) | Notes |
|---|---|---|---|---|---|
| 22mm Clone | Stock | #42 | Pos 3 (mid) | 1.5 – 2.0 | Factory default — decent baseline |
| 22mm Clone | Mild | #42 | Pos 3 – 4 | 1.5 – 2.5 | Move clip to Pos 4 if midrange is lean |
| 22mm Clone | Stage 1 | #45 | Pos 3 – 4 | 2.0 – 2.5 | Upjet pilot if idle/transition is lean |
| 22mm Clone | Stage 2+ | #45 – #48 | Pos 4 – 5 | 2.0 – 3.0 | Full tune-up required; plug chops recommended |
| Mikuni VM22 | Stock | #17.5 – #20 | Clip 3 (mid) | 1.5 – 2.0 | Pilot is a different standard from clone carb |
| Mikuni VM22 | Stage 1 | #20 – #22.5 | Clip 3 – 4 | 2.0 – 2.5 | Use OEM Mikuni needle (6DH1) for best atomization |
| Mikuni VM22 | Stage 2+ | #22.5 – #25 | Clip 4 – 5 | 2.0 – 3.0 | Consider aftermarket needle for aggressive builds |
| PZ27 | Mild | #38 – #42 | Clip 3 (mid) | 1.5 – 2.5 | Budget option; quality varies significantly |
| PZ30 | Stage 2+ | #40 – #45 | Clip 3 – 4 | 2.0 – 3.0 | Only use PZ30 with ported head & large-bore kit |
Altitude Correction Quick Reference
Thinner air at altitude = leaner mixture. Drop jet size by approximately the amount shown below from your sea-level baseline.
| Altitude Band | Approx. Jet Correction | Air Density vs. Sea Level | Tip |
|---|---|---|---|
| Sea Level – 1,000 ft | Baseline (no change) | 100% | Sea-level jet is your reference point |
| 1,001 – 2,000 ft | –2 to –3 sizes | ~97% | Barely noticeable; most skip this correction |
| 2,001 – 4,000 ft | –4 to –6 sizes | ~93% | Noticeably richer at altitude — correction required |
| 4,001 – 6,000 ft | –6 to –9 sizes | ~87% | Significant correction needed; re-tune A/F screw too |
| 6,001 – 8,000 ft | –9 to –12 sizes | ~81% | Full retune recommended; consider needle clip too |
| > 8,000 ft | –12 to –16+ sizes | <78% | Consult a dyno; stock power drops ~20%+ |
Temperature also affects mixture: add ~2–3 jet sizes for very cold weather (<45°F), subtract 2–3 for heat (>90°F).
Carburetor Quick Guide
22mm Clone Carb
Stock & Budget Builds
- Bore Size 22mm
- Stock Main Jet #98–100
- Pilot Jet #42
- A/F Screw 1.5 turns out
- Best For Stock, Mild mods
Mikuni VM22
Best All-Rounder Upgrade
- Bore Size 22mm
- Typical Main Jet #100–115
- Pilot Jet #17.5–22.5
- Needle 6DH1 (stock)
- Best For Stage 1–2 builds
PZ27
Budget Performance Step-Up
- Bore Size 27mm
- Typical Main Jet #100–120
- Pilot Jet #38–45
- A/F Screw 2.0–2.5 turns
- Best For Mild–Stage 1
PZ30
Full-Send Stage 2+ Builds
- Bore Size 30mm
- Typical Main Jet #108–130
- Pilot Jet #40–48
- A/F Screw 2.0–3.0 turns
- Best For Stage 2+, ported head
Lean vs. Rich Symptoms
🔴 RUNNING LEAN (jet too small)
- Engine overheats quickly
- Flat or hesitant acceleration
- Popping / backfire on deceleration
- Engine surges at steady throttle
- White or light grey spark plug tip
- Loss of power, especially at WOT
- Piston damage / seizure risk if ignored
FIX → Install a larger main jet (go up 2–4 sizes and retest)
🔵 RUNNING RICH (jet too large)
- Black smoke from exhaust
- Wet, black, or sooty spark plug
- Sluggish low-end, poor throttle response
- Fuel smell at exhaust
- Fouled spark plug; hard to restart
- Engine blubbering / loading up at WOT
- Increased fuel consumption
FIX → Install a smaller main jet (go down 2–4 sizes and retest)
Jetting Tips & Best Practices
Plug Chop Method
The most reliable way to check jetting: run the engine hard to WOT for 10–15 seconds, then instantly cut the ignition and coast to a stop. Pull the plug — tan/light brown = correct, white = lean, black = rich.
One Change at a Time
Never change main jet, pilot, and needle all at once. Start with the main jet for WOT behavior. Then dial in the needle clip for midrange. Lastly, adjust the pilot/A-F screw for idle and off-idle response.
Temperature & Humidity
Cold dense air acts like lower altitude — go up 2–3 jet sizes below 45°F. High humidity can also affect tune. Hot weather (90°F+) requires going down 2–3 sizes. Re-jet when seasons change significantly.
Ethanol Fuel Factor
E10 gasoline (10% ethanol) is leaner than pure gasoline. If switching to non-ethanol or E0 pump gas, you may need to go up 2–3 jet sizes. Always note your fuel type when recording a tune.
A/F Screw Baseline
Gently seat the A/F screw (don't force it) then back out 1.5 turns as a starting point. Adjust in 1/4-turn increments at idle — out = richer at idle, in = leaner. Target the highest, smoothest idle speed.
Race Day Tuning
Check weather forecasts before a race. If temperature drops 20°F from your baseline tune, go up 2 jet sizes. If you're racing at a higher-altitude track than where you tuned, bring spare leaner jets.
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